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Battery Service

Battery Service Battery Planned Maintenance
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About

About

The Battery Department focuses on helping manage all makes and models of batteries and chargers by providing planned maintenance, service and repairs.

Our goal is to help increase the life of equipment, help reduce unexpected breakdowns, increase safety and help keep our customers new equipment under warranty by following guidelines set by some of the industry’s leading battery manufacturers.

Our technical field staff are professionally trained both in house as well as alongside industry leading manufacturers in Canada and the USA to provide top quality service.

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Battery Charger Service

Battery Charger Service

Battery Charger Service includes:

• Name plate identification and verification
• Check A/C input / DC Output
• Check ammeter / proper calibration
• Check and adjust high-low rate control
• Inspect Rectifier / Transformer
• Visual Inspection of all connections
• Clean and lubricate moving parts
• Clean charger Inspect access door latches and hinge

Battery Cleaning is performed for more than just the visual appearance of the battery. We Neutralize the acid buildup which will reduce the amount of acid that traps in between cells. Acid buildup will corrode the battery cell walls, connectors, cables and may also cause damage to the lift truck’s battery compartment. This can lead to dead cells, shorted out batteries or lift truck component issues.

Overcharging… Batteries should not be discharged below the 80% discharged level, except in emergency situations. Continually discharging to 100% discharge level will reduce battery life. Low voltage and high amperage also effects truck components (contact, brushes and motors).

Corrosion… Corrosion is an indicator of improper watering of batteries. If electrolyte is forced out of the cell it will corrode and weaken the steel tray, as well as causing other external component deterioration. When water is added, the electrolyte becomes diluted and thus loss of capacity. Methods to correct this problem include employing proper watering procedures (filling after charge, not before) and utilize an automatic cell filler or watering system.

Cut Cables… Cut cables are hazardous because of the possibility of electrical arcing. The burning action of the shorted cables can cause great personal injury. Hydrogen gas is a by-product during the charge cycle and is extremely explosive. Preventative measures include installation of plastic cable wrap. New cables should be replaced by qualified personnel because molten lead and flames are used.

Broken or damaged connectors… Cracked or broken connectors allow the contact tips to be exposed. This can lead to electrical shorting and possible battery explosion and should be repaired or replaced as soon as possible.

Sulfation… Sulfation is a condition in batteries where sulfuring acid crystallizes on plates and causes a resistance, thus preventing full charge back. If allowed to continue the battery will not accept a charge. Monitoring charging procedure and utilizing the equalize can help prevent sulfation.

Tray Damage… Corroded or damaged trays can drastically weaken the strength of the steel. Personnel injury and expensive repairs may occur. This can also lead to lift truck compartment and component problems.

Inconsistent Voltages and Specific Gravities… When we see voltages and specific gravities (acid concentration) vary we can expect problems in the near future. Further testing may be required.

Dry Cells… If electrolyte levels are low enough a portion of the plates will be exposed to air. This allows for sulfation and reduced capacity. Water should be approximately ¾ of an inch higher than the splash guard. Though if cells were exposed to air there may be damage to the cell and testing should be considered. (Only fill water after charge, not before).

Battery Programmed Maintenance Service covers:

Battery Programmed Maintenance Service covers:

• Battery/Charger Compatibility
• Cable position
• Clean and neutralize
• Check specific gravity and electrolyte level in each cell
• Reading at ambient temperature Check voltage in each cell Check voltage leak in truck • • • • NEG__VOLTS POS__VOLTS
• Inspect battery positive terminal
• Inspect for raised positive battery links
• Inspect battery negative
• Check battery shrouds
• Inspect cables for splits and wearing
• Inspect sealing compound
• Partial reseal / complete reseal
• Inspect water indicator
• Inspect watering system (if equipped)
• Inspect battery stops and battery locks and latches
• Advise of battery tray condition (if battery was removed)
• Inspect battery connector also truck and charger

Battery Disposal

Liftow offers free removal of old and unwanted batteries. The batteries are properly disposed of and the lead, plastic, acid are recycled and reused in the production of brand new products.

FAQs

FAQs

1. What is a forklift battery? A forklift battery is an electro-chemical device that stores D/C power for use in a forklift. It also acts as part of the forklift counterbalance.

2. How often should I water my battery? Check and adjust water to the proper levels only after the battery has received a full charge.

3. Why is the light on my battery flashing? This indicates water levels in the battery. Water needs to be checked and adjusted if necessary.

4. How often should my battery be cleaned? Typically, every 90 days or 60 days in extreme conditions.

5. When should I charge my battery? FAST CHARGE: whenever the truck is not in use. CONVENTIONAL: Daily for normal use. 2-3 times weekly for light applications

6. What is a battery monitoring device? This is used to record the battery/charger activities during usage. Information includes such items as i) The daily State of Charge. ii) Weekly EQ Cycles iii) Daily connections iv) Daily Usage (EBU). V) Operating Temperatures.

7. Why is my battery failing? Here are some of the more common reasons industrial forklift batteries can fail.

Glossary of Terms

Age
Battery lifespan will vary depending on use and the conditions which it is used in.

Battery Capacity
When a battery is under capacity, or undersized, for the forklift truck/workload this will cause the forklift truck to underperform its duties.

Cells
One or more failed cells will cause low voltage, in turn this will impair the forklift truck operation.

Charger Capacity
If a battery charger is under capacity for the battery, it is not capable of putting enough charge back in to the battery during a regular charging cycle.

Connectors
Faulty connector(s) can cause poor connections between the battery charger and/or forklift truck.

Corrosion
Industrial Batteries require proper, regular interval maintenance to be done to avoid the accumulation of acid corrosion on/near the battery terminals along the top of the battery.

Faulty Charger
When a battery charger is not putting out enough amperage to charge the battery, it will not allow the battery then to properly charge to capacity.

Incomplete Charging Procedures and Equalize Charging
Most newer style Industrial Battery Chargers include an Equalize setting which allows all of the battery cells to fully recharge. This process typically be done approximately every 10 cycles.

Testimonials

Excellent service! They helped me find exactly what I needed in terms of forklift impact monitoring systems.

Sara Burt

Wow! Great service all-around. Customer relations seemed to be a top priority. They called to follow-up to ensure I was satisfied with their business. Much appreciated!

Nicole Loebach

I find the service we get from Liftow is top notch there technician are very knowledgeable about the equipment they sell. The sales team are very professional and were able to answer any question we had. I would not deal with no one else, they got the best forklifts on the market. Thanks for all the good service!

Stedman Letto

We have purchased two gently used electric walkies from Liftow and a used forklift, and we are extremely happy with the service and the equipment.

Caroline Bee

Seeing business through a customer's eyes is what I call customer vision - and that's what the Liftow team brings. Offering quality products and services in a customer focused way, adds long lasting value to those that look for and appreciate, a true bargain. They're a pleasure to work with.

Dan Cartmell

Good company to work with. The employees that I dealt with were knowledgeable. We rented a forklift to move some equipment internally and had absolutely no issues. Thanks again.

Darwin Cuneo

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Frequently Asked Questions (FAQ)

Liftow provides a full range of forklift maintenance services, including preventive maintenance, routine inspections, fluid changes, and repairs. Our certified technicians ensure your forklift is in optimal working condition to maximize productivity and safety.
The frequency of forklift service depends on usage and operating conditions. Typically, forklifts should undergo a preventive maintenance check every 250-300 hours of operation. However, high-use or harsh environments may require more frequent servicing.
Regular maintenance is essential to prevent unexpected breakdowns, ensure operator safety, and extend the life of your forklift. Consistent servicing helps identify and address minor issues before they become major, costly problems.
Signs that your forklift may need servicing include unusual noises, difficulty steering, hydraulic issues, slow lifting speeds, warning lights, and visible fluid leaks. Addressing these issues early can prevent larger mechanical failures.
The duration of forklift service varies depending on the type of maintenance required. Routine maintenance typically takes a few hours, while more extensive repairs may require additional time. Liftow offers efficient service to minimize downtime.
Yes, Liftow offers emergency forklift repair services. Our technicians are equipped to handle urgent repairs to get your forklift back in operation as quickly as possible.
Absolutely! Liftow offers flexible maintenance plans that can be customized to meet the specific needs of your equipment and operation schedule. This ensures your forklift remains in top condition without the hassle of manual scheduling.
Liftow services a wide range of forklifts, including electric, gas, diesel, and propane models. We also service various forklift brands, including Toyota and others, ensuring your fleet is always in capable hands.
Yes, Liftow offers on-site repairs to minimize disruption to your operations. Our mobile service vans are equipped with tools and parts, allowing our technicians to complete many repairs right at your facility.
During a safety inspection, Liftow’s technicians thoroughly examine critical components, including brakes, tires, lights, hydraulics, and steering. We check for compliance with safety standards and provide a detailed report outlining any issues and recommended actions.

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